Proper daily maintenance is essential to ensure stable plating quality, reduce failures, and extend the service life of barrel plating equipment. Below are the key maintenance points that should be followed during daily operation.
1. Inspect the Plating Barrel
Check the barrel surface for cracks, wear, or deformation.
Make sure the barrel holes are not blocked to maintain proper solution flow.
Inspect the barrel end caps and ensure they are firmly secured.
2. Check the Drive System
Ensure the motor and reducer run smoothly without abnormal noise.
Inspect chains and gears for looseness or wear.
Lubricate the drive components regularly to prevent friction and jamming.
3. Maintain the Anode and Conductive System
Verify that the anodes dissolve evenly and replace or refill them when necessary.
Inspect anode bags for damage to prevent impurities from entering the solution.
Keep busbars and racks clean and free from oxidation.
4. Manage the Plating Tank and Solution
Check solution level, temperature, density, and conductivity to ensure they are within process standards.
Remove floating impurities and sediment regularly.
Filter or replace the plating solution when needed to maintain stability.
5. Equipment Cleaning and Safety
Keep the barrel and surrounding area clean to prevent corrosion caused by chemical splashes.
Ensure the exhaust system operates properly to maintain good ventilation.
Operators must wear acid/alkali-resistant gloves, goggles, and other protective gear.
6. Daily Inspection and Record Keeping
Record current, voltage, tank parameters, and equipment status every day.
Stop the equipment immediately if unusual noise, vibration, or abnormal rotation speed is detected.
Schedule regular comprehensive maintenance by professional technicians.
Conclusion
Good daily maintenance of barrel plating equipment is crucial for ensuring consistent plating quality, extending equipment life, lowering operating costs, and reducing equipment downtime.
