To ensure stable production, reduce failures, and extend the service life of electroplating equipment, proper daily maintenance is essential. Below are the key points you should pay attention to during routine upkeep.
1. Check the Condition of Plating Tanks
Check if the solution level is normal and replenish water or chemicals when necessary.
Ensure the tank is free from leakage, corrosion, or abnormal sedimentation.
Clean dust or residues around the tank to prevent contamination.
2. Maintain Anodes and Conductive Systems
Check if anodes dissolve evenly and replace or refill as needed.
Clean anode bags to prevent impurities from entering the solution.
Inspect busbars and racks for oxidation or looseness.
3. Maintain Mechanical Components
Ensure chains, rails, hoists, and barrels operate smoothly.
Lubricate moving components regularly to prevent sticking and wear.
For automatic lines, verify the accuracy of robot arm movements.
4. Inspect Electrical Control Systems
Check if the control cabinet is clean, dry, and free from overheating.
Tighten terminals regularly to avoid unstable current.
Verify that PLCs, touch screens, and sensors operate properly.
5. Cleaning and Safety Management
Keep the surrounding area clean to prevent chemical spills.
Use protective equipment such as acid/alkali-resistant gloves and goggles.
Maintain exhaust systems to ensure good ventilation.
6. Keep Records and Conduct Routine Inspections
Create a daily inspection sheet to record solution data, voltage/current, and equipment conditions.
Address abnormalities immediately to avoid major failures.
Perform comprehensive maintenance by technicians regularly.
Summary
Proper daily maintenance ensures stable plating quality, reduces equipment failures, lowers operating costs, and significantly extends the lifespan of the electroplating line. It is an essential and ongoing practice for any electroplating operation.
